China Hot selling Customized Belt Conveyor Drive Drum Pulley for Mining/Cement Plant/Power Plant/Port crankshaft pulley

Product Description

 

Product Description

Conveyor  pulley can be divided into drive pulley (head pulley) and turn around pulley (tail pulley), drive pulley is the main part for transmitting the power : smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.
 
According to the structure style, the 2 type pulley can be divided into 3 light duty, medium duty and heavy duty.
All the pulley adopt integrated bearing housing which is lubricated and filled with grease and has 2 kinds: iron casting and steel casting, the shaft is made of 45#steel, the shell adopt weld assembly.
 
Conveyor drive pulley Based on the above design, the pulley is reasonably structured, convenient type selected, performance reliable, long lifespan
Conveyor drive pulley  are of stable structure, good performance and long operating life. They can work normally in dusty, wet and muddy environment.
 
Turning Pulley.
The turning pulley is used for changing the direction of the belt running or increasing the wrap angle between the conveyor belt and the driving pulley .As per different carrying capacities,the bend pulley can be divided into 3 calegories:light duty,medium duty and heavy duty.The pulley which is used for extending the contact surface,is usualy used for below or equal to 45 degree bending.The surface treatment of the bend pulley can be smooth steel surface and flat rubber lagging
 

Detailed Photos

produce facility

Product Parameters

drive pulley technical data
Type Belt width(mm) Standard Diameter(mm) Length(mm)
Drive Pulley           500 500 Length of the pulley depends on the belt width of the conveyor 
650 500~630
800 630~1000
1000 800~1150
1200 800~1150
1400 1000~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400
Bend Pully           500 250~500
650 250~630
800 250~1000
1000 250~1600
1200 250~1600
1400 315~1600
1600 400~1600
1800 400~1600
2000 500~1600
2200 630~1600
2400 800~1600

Packaging & Shipping

Company Profile

HangZhou Port Shipbuilding & Machinery Industry Co., Ltd (RPIC) are a comprehensive group enterprise which is engaged in the design, manufacture, installation and maintenance of port bulk-handling equipment. Our company has the Third-level Qualification of Machinery & Electrical Equipment Installation Enterprise and First-Level Qualification of Equipment Maintenance Enterprise. Our company has already passed ISO9002: 2000, ISO14001 and OHSMS18001 system certification.

The business of our company covers the design, manufacture, installation and maintenance of steel structure projects, belt conveyor system projects, port auxiliary equipment, port handling equipment and their accessories. The main products of our company include traveling stackers, running mechanisms of portal cranes, belt conveyors, idler rollers, pulleys, grabs etc.

The products and services of HangZhou Port Machine Engineering Co., Ltd. Spread all over domestic and overseas port industry, electric power industry, metallurgy industry, energy industry, cement industry, food industry, paper industry, etc.
With professional technical teams, exquisite processing equipment, modern management systems and convenient transportation, our company adheres to the business philosophy of “integrity and innovation, working hard to manufacture high quality products and constructe excellent projects, providing customers with value-added services”.

The quality control is carried out throughout the whole production process. We pursue perfection in the design and production of each product. With advanced processing equipment, we are committed to providing superior quality products and services.

RPIC is a leading professional bulk material conveying system equipment supplier. The capacity of conveying equipment can reach 10, 000t/h.

RPIC is a professional equipment installation and maintenance service provider which has the First-level Qualification of the Equipment Maintenance Enterprise.

Our products are well sold to Europe, Australia, America, Asia and African.

We welcome all companies to contact us for business negotiation

Our Advantages

Advantage of Drive Pulley

* Drive pulley is the main component of the belt conveyor transmission power, its way to drive the belt conveyor is with single pulley, double-pulley and multi-pulley.
* Pulley operation is stable, with reliable quality, maintenance-free.
* The design of pulley should fully consider the force condition at all points.
* Pulley structure should be in accordance with the force to use different structural design and manufacturing.

Advantage of Bend Pulley

* Bend pulley is mainly used to change the direction of the conveyor belt or to press the conveyor belt to increase the angle with the drive pulley.
* Bend pulley is equipped with a compact structure, light weight, low occupancy, reliable performance, beautiful appearance with safe and convenient use.
* It can still work properly in large dust, wet mud and other harsh conditions.
 
 

successful cases

our certification

FAQ

1.Q: Your bearing type and brand usually use?
 A: Large clearance C3 ZZ type deep ball bearing with LYC, NSK, SKF,FAG  etc. According to customer’s requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What’s the MOQ?
A: 1 piece.
5.Q: What’s the production capacity of your pulley and belt conveyor? 
A: pulley  1,000 pcs/year.
6.Q: What’s your pulley’s lifespan?
A: Our pulleys have a long lifespan with good performance and usually make sure 30000 to 50000 hours under the normal site and operation.

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Spring Plate Type Roller
Bearing Type: Double Sealed Bearing
Type: Impact Idler
Pulley Diameter: 250mm to 2400mm
Customization:
Available

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Customized Request

spring pulley

What maintenance procedures are necessary to ensure the reliability of spring pulleys?

Maintaining the reliability of spring pulleys is essential for the proper functioning and longevity of HVAC systems and air conditioning units. Here are some maintenance procedures that are necessary to ensure the reliability of spring pulleys:

  1. Regular Inspection: Conduct regular visual inspections of the spring pulleys to check for any signs of wear, damage, or misalignment. Look for cracks, corrosion, or excessive vibrations. Inspect the pulley alignment and ensure that it is properly seated on the shaft.
  2. Lubrication: Lubricate the spring pulleys as per the manufacturer’s recommendations. Proper lubrication helps reduce friction, wear, and noise. Use a high-quality lubricant suitable for the specific application and follow the recommended lubrication intervals.
  3. Tension Adjustment: Periodically check and adjust the tension in the spring pulleys. The proper tension ensures optimal power transmission and prevents belt slippage. Refer to the system’s specifications or consult the manufacturer’s guidelines for the recommended tension levels.
  4. Belt Inspection and Replacement: Inspect the belts connected to the spring pulleys regularly. Look for signs of wear, cracking, or stretching. Replace any worn or damaged belts promptly to prevent failures and ensure consistent power transmission. Follow the manufacturer’s recommendations for belt replacement intervals.
  5. Cleaning: Keep the spring pulleys and their surrounding areas clean and free from debris, dust, and contaminants. Regularly remove any accumulated dirt or debris that may affect the pulley’s performance or cause imbalance.
  6. Alignment: Ensure proper alignment between the spring pulleys and the driven components such as fans, compressors, or pumps. Misalignment can lead to increased wear, decreased efficiency, and premature failure. Use alignment tools and techniques to correct any misalignment issues.
  7. Temperature and Environmental Considerations: Consider the operating temperature and environmental conditions when maintaining spring pulleys. Extreme temperatures, excessive humidity, or corrosive environments can impact the pulley’s performance. Take appropriate measures to protect the pulleys, such as using protective coatings or installing thermal insulation.
  8. Professional Maintenance: In addition to regular inspections and basic maintenance procedures, it is advisable to schedule professional maintenance for the entire HVAC system, including the spring pulleys. Professional technicians can perform in-depth inspections, identify potential issues, and perform specialized maintenance tasks to ensure optimal reliability.

By following these maintenance procedures, you can enhance the reliability of spring pulleys, reduce the risk of failures, and prolong the lifespan of HVAC systems and air conditioning units.

spring pulley

Can spring pulleys be customized for specific machinery and equipment?

Yes, spring pulleys can be customized to meet the specific requirements of different machinery and equipment. Customization allows for the adaptation of spring pulleys to suit unique applications, ensuring optimal performance, compatibility, and functionality. Let’s explore the customization possibilities for spring pulleys:

1. Design and Dimensions: Spring pulleys can be customized in terms of design and dimensions to fit specific machinery and equipment. The shape, size, and overall configuration of the pulley can be modified to ensure proper fitment and integration with the existing system. Customization also allows for the inclusion of additional features or specific mounting arrangements to align with the requirements of the machinery or equipment.

2. Load Capacity and Tension: The load capacity and spring tension of the pulleys can be customized to match the specific demands of the machinery or equipment. By considering factors such as the anticipated loads, operating conditions, and desired belt tension, the spring tension of the pulleys can be tailored to provide optimal performance and ensure efficient power transmission. Customization ensures that the pulleys can handle the required loads without compromising their functionality or reliability.

3. Material Selection: Customization allows for the selection of appropriate materials for the spring pulleys based on the machinery or equipment’s operating environment and requirements. Factors such as temperature, corrosion resistance, and durability can be taken into account when choosing the materials for the pulleys. Customizing the material selection ensures that the pulleys can withstand the specific conditions and provide long-lasting performance in the intended application.

4. Coatings and Surface Treatments: Spring pulleys can be customized with various coatings or surface treatments to enhance their performance and longevity. Coatings such as corrosion-resistant finishes or friction-reducing coatings can be applied to the pulleys to protect against environmental factors and minimize wear. Customized surface treatments can also improve the pulleys’ aesthetic appeal and facilitate smoother belt operation, contributing to overall system efficiency.

5. Special Features and Functionality: Customization allows for the integration of special features and functionality into spring pulleys to meet specific machinery or equipment requirements. For example, additional mechanisms like dampers, decouplers, or automatic tensioning systems can be incorporated into the pulleys to enhance performance and control. These custom features ensure that the pulleys operate optimally within the unique parameters of the machinery or equipment.

6. OEM Integration: Spring pulleys can be customized to align with original equipment manufacturer (OEM) specifications and standards. OEM customization ensures that the pulleys seamlessly integrate with the machinery or equipment, meeting the OEM’s quality and performance requirements. This type of customization is particularly important when replacing or upgrading pulleys in existing systems or when working with specific OEM guidelines.

7. Application-Specific Considerations: Customization of spring pulleys takes into account application-specific considerations. This includes factors such as speed requirements, noise limitations, environmental conditions, and regulatory compliance. By addressing these specific considerations, the customized pulleys can meet the unique demands of the machinery or equipment, ensuring optimal performance and compliance with relevant standards or regulations.

In conclusion, spring pulleys can be customized to suit specific machinery and equipment requirements. Customization allows for design and dimension adjustments, load capacity and tension customization, material selection, coatings and surface treatments, integration of special features, OEM alignment, and application-specific considerations. By customizing spring pulleys, the performance, compatibility, and functionality of machinery and equipment can be optimized, resulting in improved overall system performance and efficiency.

spring pulley

In which industries and applications are spring pulleys commonly employed?

Spring pulleys find widespread use in various industries and applications where maintaining consistent tension, accommodating load variations, and ensuring reliable power transmission are essential. Let’s explore the industries and applications where spring pulleys are commonly employed:

1. Manufacturing and Industrial Machinery: Spring pulleys are extensively used in manufacturing and industrial machinery applications. They are employed in conveyor systems, assembly lines, packaging equipment, material handling systems, and automated machinery. Spring pulleys help maintain proper tension on belts and cables, ensuring smooth and reliable transfer of power and materials.

2. Automotive and Transportation: In the automotive industry, spring pulleys are utilized in engine systems, including serpentine belt systems, timing belt systems, and accessory drive systems. They help maintain proper belt tension, ensuring efficient power transmission to various engine components. Spring pulleys are also employed in transportation applications such as trains, buses, and aircraft for tasks like tensioning cables, controlling throttle mechanisms, or actuating control surfaces.

3. Fitness and Exercise Equipment: Spring pulleys are commonly found in fitness and exercise equipment. They are utilized in treadmills, elliptical machines, weight training machines, and cable-based exercise systems. Spring pulleys provide adjustable tension and smooth movement, allowing users to perform exercises effectively and safely.

4. Medical Devices: Spring pulleys play a crucial role in medical devices and equipment. They are used in surgical robots, rehabilitation devices, patient lifting systems, and diagnostic equipment. Spring pulleys help control the movement of cables, belts, or wires, ensuring precise and controlled operation of medical devices.

5. Printing and Packaging: In the printing and packaging industry, spring pulleys are utilized in printing presses, labeling machines, packaging lines, and paper handling systems. They help maintain tension on belts and webs, ensuring accurate registration, consistent print quality, and reliable material transport.

6. Robotics and Automation: Spring pulleys are integral components in robotic systems and automation applications. They are employed in robot arms, gantries, pick-and-place systems, and material handling robots. Spring pulleys provide controlled tension and flexibility, allowing robots to perform precise and repeatable movements.

7. Agricultural and Farming: In the agricultural sector, spring pulleys are used in machinery and equipment such as harvesters, seeders, conveyors, and irrigation systems. They help drive belts and chains, ensuring efficient power transmission and reliable operation in demanding farming environments.

8. HVAC and Refrigeration: Spring pulleys are utilized in heating, ventilation, air conditioning, and refrigeration systems. They are found in fans, blowers, compressors, and pumps, helping maintain proper belt tension and efficient operation of the equipment.

9. Textile and Sewing Machines: Spring pulleys are commonly employed in textile manufacturing and sewing machines. They are utilized in looms, spinning machines, knitting machines, and sewing machines to control the tension of threads, yarns, or belts, ensuring precise and consistent fabric or garment production.

10. Entertainment and Amusement: Spring pulleys are used in various entertainment and amusement applications. They can be found in stage rigging systems, roller coasters, theme park rides, cable-based attractions, and entertainment production equipment. Spring pulleys help control the movement and tension of cables, ensuring safe and reliable operation.

These are just a few examples of the industries and applications where spring pulleys are commonly employed. Their versatility and ability to provide controlled tension and flexibility make them valuable components in numerous mechanical systems across various sectors.

China Hot selling Customized Belt Conveyor Drive Drum Pulley for Mining/Cement Plant/Power Plant/Port   crankshaft pulley	China Hot selling Customized Belt Conveyor Drive Drum Pulley for Mining/Cement Plant/Power Plant/Port   crankshaft pulley
editor by CX

2023-11-21