China OEM Conveyor Belt Head Pulley Used for Mining pulley alternator

Product Description

 

Product Description

The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection
Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.

Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Detailed Photos

Technical Parameters

Driving Pulley (rubber surface)

Belt Width 

Standard Diameter of Pulley 

500 mm

500mm

650 mm

500mm,630 mm

800 mm

500mm,630mm,800mm,1000mm,1250mm,1400 mm

1000 mm

630mm,800mm,1000mm,1250mm,1400 mm

1200 mm

630mm,800mm,1000mm,1250mm,1400 mm

1400 mm

630mm,800mm,1000mm,1250mm,1400 mm

1600 mm

630mm,800mm,1000mm,1250mm,1400 mm

1800 mm

630mm,800mm,1000mm,1250mm,1400 mm

2000 mm

800mm,1000mm,1250mm,1400 mm

2200 mm

1000mm,1250mm,1400 mm

2400 mm

1000mm,1250mm,1400 mm

Bend Pulley (smooth surface & rubber surface)

Belt Width 

Standard Diameter of Pulley (mm)

500 mm

250,315,400,500

650 mm

250,315,400,500,630 

800 mm

250,315,400,500,630,800,1000,1250

1000 mm

250,315,400,500,630,800,1000,1250,1400

1200 mm

250,315,400,500,630,800,1000,1250,1400

1400 mm

315,400,500,630,800,1000,1250,1400

1600 mm

400,500,630,800,1000,1250,1400

1800 mm

400,500,630,800,1000,1250,1400

2000 mm

500,630,800,1000,1250,1400

2200 mm

630,800,1000,1250,1400

2400 mm

800,1000,1250,1400

 Pulley Standard

Brand 

SPD 

Specification 

SPD-CP-0001

Certificate

ISO/BV/SGS

Standard

CEMA/JIS/DIN/Australia

Application

Coal mining industry, cement, steel, harbour etc.  

Place of Origin 

HangZhou City , ZheJiang  Province , China

Material Feature

Water, Wear, Dust resistance 

Supply capacity 

80pcs/month

Management system 

ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001

Project Performance

Main Equipment & Facilitys
Customer Visit & Exhibition

 

Packaging & Shipping

Company Profile

HangZhou Port Shipbuilding & Machinery Industry Co., Ltd (RPIC) are a comprehensive group enterprise which is engaged in the design, manufacture, installation and maintenance of port bulk-handling equipment. Our company has the Third-level Qualification of Machinery & Electrical Equipment Installation Enterprise and First-Level Qualification of Equipment Maintenance Enterprise. Our company has already passed ISO9002: 2000, ISO14001 and OHSMS18001 system certification.

The business of our company covers the design, manufacture, installation and maintenance of steel structure projects, belt conveyor system projects, port auxiliary equipment, port handling equipment and their accessories. The main products of our company include traveling stackers, running mechanisms of portal cranes, belt conveyors, idler rollers, pulleys, grabs etc.

The products and services of HangZhou Port Machine Engineering Co., Ltd. Spread all over domestic and overseas port industry, electric power industry, metallurgy industry, energy industry, cement industry, food industry, paper industry, etc.
With professional technical teams, exquisite processing equipment, modern management systems and convenient transportation, our company adheres to the business philosophy of “integrity and innovation, working hard to manufacture high quality products and constructe excellent projects, providing customers with value-added services”.

The quality control is carried out throughout the whole production process. We pursue perfection in the design and production of each product. With advanced processing equipment, we are committed to providing superior quality products and services.

RPIC is a leading professional bulk material conveying system equipment supplier. The capacity of conveying equipment can reach 10, 000t/h.

RPIC is a professional equipment installation and maintenance service provider which has the First-level Qualification of the Equipment Maintenance Enterprise.

Our products are well sold to Europe, Australia, America, Asia and African.

We welcome all companies to contact us for business negotiation.

Our EPC Conveying System Project

our certification

FAQ

Q1:Can you send samples? A:Of course, we can provide customers with free samples but customer should pay the courier fee.
Q2:What product information do I need to provide? A:Please kindly provide the grade, width, thickness, surface treatment requirement  and quantities you need to purchase
Q3:What is your terms of payment ? A: 30% T/T in advance ,balance before shipment or 100% LC at sight.
Q4.Do you provide customer made Products service? A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q5:How long does your delivery time take? A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q6: How many countries you already exported to? A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam,  and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble
Q7:Can I go to your factory to visit? A:Of course, we welcome customers from all over the world to visit our factory
Q8:Does the product have quality inspection before loading? A:Of course, all our products are strictly tested for quality before packaging,  customers can appoint third parties to inspect the products before loading too
Q9:How to pack the products? A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation
Q10:What is your working time? A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Spring Plate Type Roller
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spring pulley

How are spring pulleys used in the production of electronics and semiconductors?

In the production of electronics and semiconductors, spring pulleys play critical roles in various manufacturing processes. Here’s how spring pulleys are used in the production of electronics and semiconductors:

  1. Tape and Reel Systems: Spring pulleys are commonly used in tape and reel systems, which are used for packaging electronic components such as integrated circuits (ICs), resistors, capacitors, and surface-mount devices (SMDs). The spring pulleys help guide and control the movement of carrier tapes, ensuring precise positioning and alignment of the components during the packaging process.
  2. Automated Handling Systems: Spring pulleys are employed in automated handling systems used in semiconductor manufacturing. These systems transport wafers, substrates, and other delicate components through various stages of the production line. The pulleys, along with belts or conveyors, provide the necessary power transmission and motion control, ensuring smooth and accurate movement of the components.
  3. Wire Bonding Machines: Wire bonding is a critical process in semiconductor manufacturing that involves connecting fine wires between the chip and the package. Spring pulleys are utilized in the wire bonding machines to guide and tension the bonding wires. They ensure precise positioning and tension control during the wire bonding process, contributing to the quality and reliability of the electrical connections.
  4. Printed Circuit Board (PCB) Assembly: Spring pulleys are used in PCB assembly equipment to facilitate the precise alignment and movement of the PCBs during the soldering and assembly processes. They assist in guiding the PCBs through the various stages of assembly, such as component placement, solder paste application, and reflow soldering, ensuring accurate positioning and efficient production.
  5. Testing and Inspection Equipment: Spring pulleys play a role in testing and inspection equipment used in electronics and semiconductor production. They are utilized in conveyors or handling systems that transport the devices or components through testing stations or inspection stations. The pulleys help maintain controlled movement and positioning of the devices, ensuring accurate testing and inspection results.

Overall, spring pulleys are integral components in the production of electronics and semiconductors. They are utilized in tape and reel systems, automated handling systems, wire bonding machines, PCB assembly equipment, testing, and inspection equipment. By providing precise movement control, alignment, and tensioning, spring pulleys contribute to the efficiency, accuracy, and reliability of the manufacturing processes in the electronics and semiconductor industries.

spring pulley

Can spring pulleys be customized for specific machinery and equipment?

Yes, spring pulleys can be customized to meet the specific requirements of different machinery and equipment. Customization allows for the adaptation of spring pulleys to suit unique applications, ensuring optimal performance, compatibility, and functionality. Let’s explore the customization possibilities for spring pulleys:

1. Design and Dimensions: Spring pulleys can be customized in terms of design and dimensions to fit specific machinery and equipment. The shape, size, and overall configuration of the pulley can be modified to ensure proper fitment and integration with the existing system. Customization also allows for the inclusion of additional features or specific mounting arrangements to align with the requirements of the machinery or equipment.

2. Load Capacity and Tension: The load capacity and spring tension of the pulleys can be customized to match the specific demands of the machinery or equipment. By considering factors such as the anticipated loads, operating conditions, and desired belt tension, the spring tension of the pulleys can be tailored to provide optimal performance and ensure efficient power transmission. Customization ensures that the pulleys can handle the required loads without compromising their functionality or reliability.

3. Material Selection: Customization allows for the selection of appropriate materials for the spring pulleys based on the machinery or equipment’s operating environment and requirements. Factors such as temperature, corrosion resistance, and durability can be taken into account when choosing the materials for the pulleys. Customizing the material selection ensures that the pulleys can withstand the specific conditions and provide long-lasting performance in the intended application.

4. Coatings and Surface Treatments: Spring pulleys can be customized with various coatings or surface treatments to enhance their performance and longevity. Coatings such as corrosion-resistant finishes or friction-reducing coatings can be applied to the pulleys to protect against environmental factors and minimize wear. Customized surface treatments can also improve the pulleys’ aesthetic appeal and facilitate smoother belt operation, contributing to overall system efficiency.

5. Special Features and Functionality: Customization allows for the integration of special features and functionality into spring pulleys to meet specific machinery or equipment requirements. For example, additional mechanisms like dampers, decouplers, or automatic tensioning systems can be incorporated into the pulleys to enhance performance and control. These custom features ensure that the pulleys operate optimally within the unique parameters of the machinery or equipment.

6. OEM Integration: Spring pulleys can be customized to align with original equipment manufacturer (OEM) specifications and standards. OEM customization ensures that the pulleys seamlessly integrate with the machinery or equipment, meeting the OEM’s quality and performance requirements. This type of customization is particularly important when replacing or upgrading pulleys in existing systems or when working with specific OEM guidelines.

7. Application-Specific Considerations: Customization of spring pulleys takes into account application-specific considerations. This includes factors such as speed requirements, noise limitations, environmental conditions, and regulatory compliance. By addressing these specific considerations, the customized pulleys can meet the unique demands of the machinery or equipment, ensuring optimal performance and compliance with relevant standards or regulations.

In conclusion, spring pulleys can be customized to suit specific machinery and equipment requirements. Customization allows for design and dimension adjustments, load capacity and tension customization, material selection, coatings and surface treatments, integration of special features, OEM alignment, and application-specific considerations. By customizing spring pulleys, the performance, compatibility, and functionality of machinery and equipment can be optimized, resulting in improved overall system performance and efficiency.

spring pulley

How does the spring mechanism work in a spring pulley system?

The spring mechanism in a spring pulley system plays a crucial role in maintaining proper tension in belts or cables. It utilizes the properties of a spring to provide controlled and adjustable tension. Let’s explore how the spring mechanism works in a spring pulley system:

When a spring pulley is designed, a spring is integrated into its structure. The spring can be in the form of a coil spring, a leaf spring, or any other type of spring mechanism. The spring is typically positioned in a way that it exerts a specific amount of force on the pulley or the belt/cable it is connected to.

Here’s how the spring mechanism works within a spring pulley system:

1. Initial Tension: When the spring pulley system is assembled, the spring is preloaded with an initial tension. This tension ensures that there is sufficient force exerted on the belt or cable to prevent slackness or slippage under normal operating conditions.

2. Automatic Tension Adjustment: As the belt or cable operates and experiences variations in tension, stretching, or load fluctuations, the spring mechanism in the pulley adjusts automatically. If the tension in the belt or cable decreases due to stretching or load changes, the spring expands to compensate for the reduction in tension and maintain the desired level of tension. Similarly, if the tension increases, the spring compresses to prevent excessive tension that could lead to belt or cable damage.

3. Energy Storage and Release: The spring in the pulley system acts as an energy storage device. When the tension in the belt or cable decreases, the spring expands, storing potential energy. This stored energy is then released as the tension increases, allowing the spring to contract and apply the necessary force to maintain the desired tension level.

4. Tension Adjustability: Many spring pulley systems offer tension adjustability. This is achieved by incorporating mechanisms such as set screws, locking nuts, or movable components that allow users to modify the compression or position of the spring. By adjusting these mechanisms, the tension provided by the spring can be fine-tuned or modified to suit the specific requirements of the application.

5. Spring Types and Characteristics: The selection of the spring type and its characteristics depend on the specific application requirements. Coil springs, for example, provide linear force and are commonly used in spring pulley systems. Leaf springs, on the other hand, offer a more flexible and controllable force. The choice of the spring material, size, and design parameters all contribute to the overall performance and functionality of the spring pulley system.

The spring mechanism in a spring pulley system ensures that the tension in the belt or cable remains consistent, regardless of variations in load, stretching, or other factors. It provides automatic tension adjustment, energy storage and release, and adjustability, contributing to the efficient and reliable operation of the system.

China OEM Conveyor Belt Head Pulley Used for Mining   pulley alternatorChina OEM Conveyor Belt Head Pulley Used for Mining   pulley alternator
editor by CX

2024-04-19