China supplier Rubber Lagging Pulley for Belt Conveyor System pulley alternator

Product Description

 

Product Description

The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection
Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.

Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Detailed Photos

Technical Parameters

Driving Pulley (rubber surface)

Belt Width 

Standard Diameter of Pulley 

500 mm

500mm

650 mm

500mm,630 mm

800 mm

500mm,630mm,800mm,1000mm,1250mm,1400 mm

1000 mm

630mm,800mm,1000mm,1250mm,1400 mm

1200 mm

630mm,800mm,1000mm,1250mm,1400 mm

1400 mm

630mm,800mm,1000mm,1250mm,1400 mm

1600 mm

630mm,800mm,1000mm,1250mm,1400 mm

1800 mm

630mm,800mm,1000mm,1250mm,1400 mm

2000 mm

800mm,1000mm,1250mm,1400 mm

2200 mm

1000mm,1250mm,1400 mm

2400 mm

1000mm,1250mm,1400 mm

Bend Pulley (smooth surface & rubber surface)

Belt Width 

Standard Diameter of Pulley (mm)

500 mm

250,315,400,500

650 mm

250,315,400,500,630 

800 mm

250,315,400,500,630,800,1000,1250

1000 mm

250,315,400,500,630,800,1000,1250,1400

1200 mm

250,315,400,500,630,800,1000,1250,1400

1400 mm

315,400,500,630,800,1000,1250,1400

1600 mm

400,500,630,800,1000,1250,1400

1800 mm

400,500,630,800,1000,1250,1400

2000 mm

500,630,800,1000,1250,1400

2200 mm

630,800,1000,1250,1400

2400 mm

800,1000,1250,1400

 Pulley Standard

Brand 

SPD 

Specification 

SPD-CP-0001

Certificate

ISO/BV/SGS

Standard

CEMA/JIS/DIN/Australia

Application

Coal mining industry, cement, steel, harbour etc.  

Place of Origin 

HangZhou City , ZheJiang  Province , China

Material Feature

Water, Wear, Dust resistance 

Supply capacity 

80pcs/month

Management system 

ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001

Project Performance

Main Equipment & Facilitys
Customer Visit & Exhibition

 

Packaging & Shipping

Company Profile

HangZhou Port Shipbuilding & Machinery Industry Co., Ltd (RPIC) are a comprehensive group enterprise which is engaged in the design, manufacture, installation and maintenance of port bulk-handling equipment. Our company has the Third-level Qualification of Machinery & Electrical Equipment Installation Enterprise and First-Level Qualification of Equipment Maintenance Enterprise. Our company has already passed ISO9002: 2000, ISO14001 and OHSMS18001 system certification.

The business of our company covers the design, manufacture, installation and maintenance of steel structure projects, belt conveyor system projects, port auxiliary equipment, port handling equipment and their accessories. The main products of our company include traveling stackers, running mechanisms of portal cranes, belt conveyors, idler rollers, pulleys, grabs etc.

The products and services of HangZhou Port Machine Engineering Co., Ltd. Spread all over domestic and overseas port industry, electric power industry, metallurgy industry, energy industry, cement industry, food industry, paper industry, etc.
With professional technical teams, exquisite processing equipment, modern management systems and convenient transportation, our company adheres to the business philosophy of “integrity and innovation, working hard to manufacture high quality products and constructe excellent projects, providing customers with value-added services”.

The quality control is carried out throughout the whole production process. We pursue perfection in the design and production of each product. With advanced processing equipment, we are committed to providing superior quality products and services.

RPIC is a leading professional bulk material conveying system equipment supplier. The capacity of conveying equipment can reach 10, 000t/h.

RPIC is a professional equipment installation and maintenance service provider which has the First-level Qualification of the Equipment Maintenance Enterprise.

Our products are well sold to Europe, Australia, America, Asia and African.

We welcome all companies to contact us for business negotiation.

Our EPC Conveying System Project

our certification

FAQ

Q1:Can you send samples? A:Of course, we can provide customers with free samples but customer should pay the courier fee.
Q2:What product information do I need to provide? A:Please kindly provide the grade, width, thickness, surface treatment requirement  and quantities you need to purchase
Q3:What is your terms of payment ? A: 30% T/T in advance ,balance before shipment or 100% LC at sight.
Q4.Do you provide customer made Products service? A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q5:How long does your delivery time take? A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q6: How many countries you already exported to? A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam,  and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble
Q7:Can I go to your factory to visit? A:Of course, we welcome customers from all over the world to visit our factory
Q8:Does the product have quality inspection before loading? A:Of course, all our products are strictly tested for quality before packaging,  customers can appoint third parties to inspect the products before loading too
Q9:How to pack the products? A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation
Q10:What is your working time? A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Spring Plate Type Roller
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spring pulley

How do spring pulleys impact the performance of woodworking and milling machines?

Spring pulleys play a crucial role in the performance of woodworking and milling machines. Here’s how they impact the performance:

  1. Power Transmission: Spring pulleys are responsible for transmitting power from the motor to the cutting tool or workpiece. They are typically connected to the motor shaft and drive belts, which transfer rotational motion to the machine’s components. The efficiency and reliability of power transmission directly affect the performance of the woodworking or milling machine.
  2. Speed Control: Spring pulleys, in combination with adjustable belts, allow for speed control in woodworking and milling machines. By changing the position of the belt on the pulleys, operators can adjust the speed of the cutting tools or workpiece. This speed control is essential for achieving different cutting or milling effects, optimizing performance, and accommodating various materials and cutting requirements.
  3. Torque and Cutting Force: The selection of spring pulleys and their sizing impact the torque and cutting force generated in woodworking and milling machines. Different pulley sizes and ratios can be used to achieve specific torque and cutting force characteristics. This allows operators to match the machine’s performance to the requirements of the material being worked on, ensuring efficient and precise cutting or milling operations.
  4. Smooth Operation: Well-maintained spring pulleys contribute to smooth and consistent machine operation. Properly tensioned belts and correctly aligned pulleys minimize vibrations, belt slippage, and other issues that can affect the machine’s performance. Smooth operation is crucial for achieving accurate cuts, smooth finishes, and overall high-quality woodworking or milling results.
  5. Reliability and Longevity: Spring pulleys that are properly maintained and periodically inspected contribute to the overall reliability and longevity of woodworking and milling machines. Regular maintenance, including lubrication, belt inspection, and tension adjustment, ensures that the pulleys function optimally and reduces the risk of unexpected breakdowns or performance issues. By taking care of the pulleys, operators can extend the lifespan of the machines and minimize downtime.

In summary, spring pulleys have a significant impact on the performance of woodworking and milling machines. They enable efficient power transmission, provide speed control, influence torque and cutting force, contribute to smooth operation, and affect the overall reliability and longevity of the machines. Proper selection, maintenance, and care of spring pulleys are essential for achieving optimal performance and high-quality woodworking and milling results.

spring pulley

What safety considerations should be kept in mind when using spring pulleys?

When using spring pulleys, it is essential to prioritize safety to prevent accidents, injuries, and equipment damage. Several safety considerations should be kept in mind to ensure the proper and safe operation of spring pulleys. Let’s explore these safety considerations:

1. Operator Training and Awareness: Proper training and awareness of the operators are crucial for the safe use of spring pulleys. Operators should receive appropriate training on the operation, maintenance, and safety procedures related to the pulley system. They should be familiar with the potential hazards, safety guidelines, and emergency protocols. Adequate training and awareness ensure that operators understand how to operate the pulleys safely and respond to any potential safety issues effectively.

2. Protective Equipment: The use of appropriate personal protective equipment (PPE) is essential when working with spring pulleys. Depending on the specific application and associated hazards, operators may need to wear safety goggles, gloves, hearing protection, or other protective gear. PPE helps safeguard operators from potential injuries caused by flying debris, noise, vibrations, or contact with moving parts of the pulley system.

3. Regular Maintenance and Inspections: Regular maintenance and inspections are crucial for the safe operation of spring pulleys. Scheduled inspections should be conducted to identify any signs of wear, damage, or malfunction in the pulley system. Routine maintenance, including lubrication and adjustment of components, should be performed as per the manufacturer’s guidelines. Prompt repairs or replacements should be carried out for any faulty or worn-out parts to prevent accidents and ensure the pulleys operate safely and efficiently.

4. Load Limitations: It is vital to adhere to the load limitations specified by the manufacturer for spring pulleys. Overloading the pulleys can lead to excessive stress, premature failure, or loss of control, posing a safety risk. Operators should be aware of the maximum load capacity of the pulleys and ensure that the loads applied fall within the recommended limits. Using additional safety measures such as load limit indicators or alarms can also help prevent overloading and enhance safety.

5. Proper Installation and Alignment: Correct installation and alignment of spring pulleys are critical for safe operation. Improper installation can result in misalignment, belt slippage, or excessive vibration, leading to safety hazards. It is important to follow the manufacturer’s instructions and guidelines when installing the pulleys. Proper alignment ensures smooth and efficient belt operation, reducing the risk of accidents and enhancing overall system safety.

6. Guarding and Enclosures: Depending on the application and associated risks, appropriate guarding and enclosures should be implemented to prevent accidental contact with moving parts of the pulley system. Guards can help protect operators from potential entanglement, pinch points, or projectiles. Safety enclosures may be necessary to shield the pulleys and belts, particularly in high-risk environments or when working with large or complex systems.

7. Emergency Stop and Lockout/Tagout: An emergency stop mechanism should be in place to immediately halt the operation of the spring pulleys in case of an emergency or hazardous situation. Operators should be trained on how to activate the emergency stop and be aware of its location. Additionally, lockout/tagout procedures should be followed during maintenance or repair activities to ensure that the pulleys are de-energized and cannot be inadvertently started, preventing potential accidents or injuries.

8. Environmental Considerations: Environmental factors such as temperature, humidity, or the presence of hazardous substances should be taken into account when using spring pulleys. If the pulleys are exposed to extreme conditions or corrosive environments, appropriate precautions should be implemented, such as selecting suitable materials, applying protective coatings, or ensuring proper ventilation. Considering the environmental factors helps maintain the integrity and safety of the pulley system.

9. Documentation and Safety Guidelines: All relevant documentation, including the manufacturer’s instructions, safety guidelines, and maintenance records, should be readily available and accessible to operators and maintenance personnel. Clear and concise safety procedures and guidelines should be established and communicated to all individuals involved in the operation and maintenance of the pulley system. Regular safety meetings and updates can help reinforce safe practices and ensure ongoing compliance with safety protocols.

In summary, when using spring pulleys, it is crucial to prioritize safety by providing adequate operator training, using appropriate protective equipment, conducting regular maintenance and inspections, adhering to load limitations, ensuring proper installation and alignment, implementing guarding and enclosures, incorporating emergency stop and lockout/tagout procedures, considering environmental factors, and maintaining proper documentation and safety guidelines. By following these safety considerations, the risks associated with spring pulley operation can be minimized, promoting a safe working environment and preventing accidents and injuries.</p

What safety considerations should be kept in mind when using spring pulleys?

When using spring pulleys, it is essential to prioritize safety to prevent accidents, injuries, and equipment damage. Several safety considerations should be kept in mind to ensure the proper and safe operation of spring pulleys. Let’s explore these safety considerations:

  1. Operator Training and Awareness: Proper training and awareness of the operators are crucial for the safe use of spring pulleys. Operators should receive appropriate training on the operation, maintenance, and safety procedures related to the pulley system. They should be familiar with the potential hazards, safety guidelines, and emergency protocols. Adequate training and awareness ensure that operators understand how to operate the pulleys safely and respond to any potential safety issues effectively.
  2. Protective Equipment: The use of appropriate personal protective equipment (PPE) is essential when working with spring pulleys. Depending on the specific application and associated hazards, operators may need to wear safety goggles, gloves, hearing protection, or other protective gear. PPE helps safeguard operators from potential injuries caused by flying debris, noise, vibrations, or contact with moving parts of the pulley system.
  3. Regular Maintenance and Inspections: Regular maintenance and inspections are crucial for the safe operation of spring pulleys. Scheduled inspections should be conducted to identify any signs of wear, damage, or malfunction in the pulley system. Routine maintenance, including lubrication and adjustment of components, should be performed as per the manufacturer’s guidelines. Prompt repairs or replacements should be carried out for any faulty or worn-out parts to prevent accidents and ensure the pulleys operate safely and efficiently.
  4. Load Limitations: It is vital to adhere to the load limitations specified by the manufacturer for spring pulleys. Overloading the pulleys can lead to excessive stress, premature failure, or loss of control, posing a safety risk. Operators should be aware of the maximum load capacity of the pulleys and ensure that the loads applied fall within the recommended limits. Using additional safety measures such as load limit indicators or alarms can also help prevent overloading and enhance safety.
  5. Proper Installation and Alignment: Correct installation and alignment of spring pulleys are critical for safe operation. Improper installation can result in misalignment, belt slippage, or excessive vibration, leading to safety hazards. It is important to follow the manufacturer’s instructions and guidelines when installing the pulleys. Proper alignment ensures smooth and efficient belt operation, reducing the risk of accidents and enhancing overall system safety.
  6. Guarding and Enclosures: Depending on the application and associated risks, appropriate guarding and enclosures should be implemented to prevent accidental contact with moving parts of the pulley system. Guards can help protect operators from potential entanglement, pinch points, or projectiles. Safety enclosures may be necessary to shield the pulleys and belts, particularly in high-risk environments or when working with large or complex systems.
  7. Emergency Stop and Lockout/Tagout: An emergency stop mechanism should be in place to immediately halt the operation of the spring pulleys in case of an emergency or hazardous situation. Operators should be trained on how to activate the emergency stop and be aware of its location. Additionally, lockout/tagout procedures should be followed during maintenance or repair activities to ensure that the pulleys are de-energized and cannot be inadvertently started, preventing potential accidents or injuries.
  8. Environmental Considerations: Environmental factors such as temperature, humidity, or the presence of hazardous substances should be taken into account when using spring pulleys. If the pulleys are exposed to extreme conditions or corrosive environments, appropriate precautions should be implemented, such as selecting suitable materials, applying protective coatings, or ensuring proper ventilation. Considering the environmental factors helps maintain the integrity and safety of the pulley system.
  9. Documentation and Safety Guidelines: All relevant documentation, including the manufacturer’s instructions, safety guidelines, and maintenance records, should be readily available and accessible to operators and maintenance personnel. Clear and concise safety procedures and guidelines should be established and communicated to all individuals involved in the operation and maintenance of the pulley system. Regular safety meetings and updates can help reinforce safe practices and ensure ongoing compliance with safety protocols.

In summary, when using spring pulleys, it is crucial to prioritize safety by providing adequate operator training, using appropriate protective equipment, conducting regular maintenance and inspections, adhering to load limitations, ensuring proper installation and alignment, implementing guarding and enclosures, incorporating emergency stop and lockout/tagout procedures, considering environmental factors, and maintaining proper documentation and safety guidelines. By following these safety considerations, the risks associated with spring pulley operation can be minimized, promoting a safe working.

spring pulley

How do spring pulleys assist in maintaining proper belt or cable tension?

Spring pulleys play a crucial role in maintaining proper belt or cable tension in various mechanical systems. They utilize their spring mechanism to provide controlled tension and ensure the optimal performance of belts or cables. Let’s explore how spring pulleys assist in maintaining proper belt or cable tension:

1. Automatic Tension Adjustment: Spring pulleys are designed with a built-in spring mechanism that automatically adjusts the tension of the belt or cable. The spring exerts a specific amount of force, which counteracts any variations in the load or system dynamics. As the tension in the belt or cable changes due to factors like stretching, slipping, or load fluctuations, the spring in the pulley expands or compresses accordingly, maintaining a consistent tension level.

2. Compensation for Load Variations: In many applications, the load on the belt or cable can vary during operation. Spring pulleys can accommodate these load variations by adjusting the tension accordingly. If the load increases, the spring in the pulley expands to provide additional tension, ensuring that the belt or cable remains properly tensioned. Similarly, if the load decreases, the spring contracts to prevent excessive tension that could lead to belt or cable damage.

3. Absorption of Belt or Cable Stretch: Belts and cables can experience stretching over time due to wear or temperature changes. Spring pulleys help absorb this stretching by maintaining a constant tension. When the belt or cable stretches, the spring in the pulley compensates by expanding, preventing slackness and ensuring the desired tension is maintained. This prevents issues such as belt slippage, loss of power transmission, or inaccurate positioning in the case of cables.

4. Adjustability for Optimal Tension: Many spring pulleys feature a tension adjustment mechanism, allowing users to fine-tune or modify the tension provided by the spring. The tension adjustment can be achieved by changing the position or compression of the spring or utilizing additional mechanisms like set screws or locking nuts. This adjustability enables users to optimize the tension according to the specific requirements of their application, ensuring proper belt or cable tension for efficient and reliable operation.

5. Enhanced Belt or Cable Lifespan: By maintaining proper tension, spring pulleys help extend the lifespan of belts or cables. Excessive tension can lead to premature wear, stretching, or damage to the belt or cable, while insufficient tension can cause slippage, reduced power transmission, or inadequate performance. The controlled tension provided by spring pulleys minimizes these issues, promoting longer belt or cable life and reducing the frequency of replacements or repairs.

6. Reduction of Vibrations and Noise: In addition to maintaining proper tension, spring pulleys help dampen vibrations and reduce noise in mechanical systems. The spring mechanism absorbs vibrations and shocks, preventing them from being transmitted through the belt or cable. This results in smoother operation, improved system stability, and reduced noise levels, enhancing the overall performance and user experience.

Overall, spring pulleys assist in maintaining proper belt or cable tension through their automatic tension adjustment, compensation for load variations, absorption of stretch, adjustability for optimal tension, and promotion of belt or cable longevity. These features make spring pulleys valuable components in numerous applications where consistent tension is critical for efficient and reliable operation.

China supplier Rubber Lagging Pulley for Belt Conveyor System   pulley alternatorChina supplier Rubber Lagging Pulley for Belt Conveyor System   pulley alternator
editor by CX

2024-03-07