China wholesaler Customized Belt Conveyor Pulley High Wear Resistance alternator pulley

Product Description

 

Product Description

The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection
Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.

Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Detailed Photos

Technical Parameters

Driving Pulley (rubber surface)

Belt Width 

Standard Diameter of Pulley 

500 mm

500mm

650 mm

500mm,630 mm

800 mm

500mm,630mm,800mm,1000mm,1250mm,1400 mm

1000 mm

630mm,800mm,1000mm,1250mm,1400 mm

1200 mm

630mm,800mm,1000mm,1250mm,1400 mm

1400 mm

630mm,800mm,1000mm,1250mm,1400 mm

1600 mm

630mm,800mm,1000mm,1250mm,1400 mm

1800 mm

630mm,800mm,1000mm,1250mm,1400 mm

2000 mm

800mm,1000mm,1250mm,1400 mm

2200 mm

1000mm,1250mm,1400 mm

2400 mm

1000mm,1250mm,1400 mm

Bend Pulley (smooth surface & rubber surface)

Belt Width 

Standard Diameter of Pulley (mm)

500 mm

250,315,400,500

650 mm

250,315,400,500,630 

800 mm

250,315,400,500,630,800,1000,1250

1000 mm

250,315,400,500,630,800,1000,1250,1400

1200 mm

250,315,400,500,630,800,1000,1250,1400

1400 mm

315,400,500,630,800,1000,1250,1400

1600 mm

400,500,630,800,1000,1250,1400

1800 mm

400,500,630,800,1000,1250,1400

2000 mm

500,630,800,1000,1250,1400

2200 mm

630,800,1000,1250,1400

2400 mm

800,1000,1250,1400

 Pulley Standard

Brand 

SPD 

Specification 

SPD-CP-0001

Certificate

ISO/BV/SGS

Standard

CEMA/JIS/DIN/Australia

Application

Coal mining industry, cement, steel, harbour etc.  

Place of Origin 

HangZhou City , ZheJiang  Province , China

Material Feature

Water, Wear, Dust resistance 

Supply capacity 

80pcs/month

Management system 

ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001

Project Performance

Main Equipment & Facilitys
Customer Visit & Exhibition

 

Packaging & Shipping

Company Profile

HangZhou Port Shipbuilding & Machinery Industry Co., Ltd (RPIC) are a comprehensive group enterprise which is engaged in the design, manufacture, installation and maintenance of port bulk-handling equipment. Our company has the Third-level Qualification of Machinery & Electrical Equipment Installation Enterprise and First-Level Qualification of Equipment Maintenance Enterprise. Our company has already passed ISO9002: 2000, ISO14001 and OHSMS18001 system certification.

The business of our company covers the design, manufacture, installation and maintenance of steel structure projects, belt conveyor system projects, port auxiliary equipment, port handling equipment and their accessories. The main products of our company include traveling stackers, running mechanisms of portal cranes, belt conveyors, idler rollers, pulleys, grabs etc.

The products and services of HangZhou Port Machine Engineering Co., Ltd. Spread all over domestic and overseas port industry, electric power industry, metallurgy industry, energy industry, cement industry, food industry, paper industry, etc.
With professional technical teams, exquisite processing equipment, modern management systems and convenient transportation, our company adheres to the business philosophy of “integrity and innovation, working hard to manufacture high quality products and constructe excellent projects, providing customers with value-added services”.

The quality control is carried out throughout the whole production process. We pursue perfection in the design and production of each product. With advanced processing equipment, we are committed to providing superior quality products and services.

RPIC is a leading professional bulk material conveying system equipment supplier. The capacity of conveying equipment can reach 10, 000t/h.

RPIC is a professional equipment installation and maintenance service provider which has the First-level Qualification of the Equipment Maintenance Enterprise.

Our products are well sold to Europe, Australia, America, Asia and African.

We welcome all companies to contact us for business negotiation.

Our EPC Conveying System Project

our certification

FAQ

Q1:Can you send samples? A:Of course, we can provide customers with free samples but customer should pay the courier fee.
Q2:What product information do I need to provide? A:Please kindly provide the grade, width, thickness, surface treatment requirement  and quantities you need to purchase
Q3:What is your terms of payment ? A: 30% T/T in advance ,balance before shipment or 100% LC at sight.
Q4.Do you provide customer made Products service? A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q5:How long does your delivery time take? A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q6: How many countries you already exported to? A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam,  and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble
Q7:Can I go to your factory to visit? A:Of course, we welcome customers from all over the world to visit our factory
Q8:Does the product have quality inspection before loading? A:Of course, all our products are strictly tested for quality before packaging,  customers can appoint third parties to inspect the products before loading too
Q9:How to pack the products? A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation
Q10:What is your working time? A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Spring Plate Type Roller
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spring pulley

What is the significance of proper tensioning in spring pulley systems?

Proper tensioning in spring pulley systems is of utmost importance for ensuring optimal performance and efficiency. Here’s the significance of maintaining proper tension in spring pulley systems:

  1. Power Transmission: Proper tensioning ensures efficient power transmission in spring pulley systems. The correct tension in the belts or chains connecting the pulleys allows for maximum power transfer from the driving pulley to the driven pulley. Insufficient tension can result in slipping, reducing power transmission efficiency and potentially causing performance issues in the machinery or equipment being driven.
  2. Belt Life and Durability: Maintaining proper tension helps prolong the life and durability of the belts or chains used in the spring pulley systems. Excessive tension can lead to accelerated wear and premature failure of the belts, while insufficient tension can cause excessive flexing, leading to fatigue and reduced belt life. Proper tensioning helps ensure that belts operate within their design parameters, promoting longevity and minimizing the need for frequent replacements.
  3. Prevention of Slippage: Adequate tensioning prevents belt slippage in spring pulley systems. Slippage can occur when the tension is insufficient to transmit the required power or when the pulleys are misaligned. Slippage not only decreases power transmission efficiency but also generates heat, which can damage belts and pulleys over time. Proper tensioning helps maintain a secure grip between the pulleys and the belts, preventing slippage and ensuring reliable operation.
  4. Accurate Speed Control: Proper tensioning enables accurate speed control in spring pulley systems. The tension in the belts or chains determines the effective diameter of the pulleys, which directly affects the rotational speed of the driven pulley. By maintaining the correct tension, operators can precisely control the speed at which the driven components, such as cutting tools or conveyor belts, operate. This allows for precise machining, improved process control, and consistent performance.
  5. Reduced Vibrations and Noise: Correct tensioning helps minimize vibrations and noise in spring pulley systems. Improper tension can lead to belt resonance, excessive vibrations, and noise generation. These vibrations not only compromise the accuracy and quality of the machinery’s operation but also contribute to increased wear and fatigue on the system’s components. Proper tensioning reduces vibrations and noise, promoting smoother operation and a quieter working environment.
  6. Enhanced Safety: Proper tensioning contributes to the safety of spring pulley systems. Insufficient tension can result in sudden belt disengagement or slippage, leading to unexpected machine shutdowns or accidents. Excessive tension can cause excessive stress on the belts, pulleys, and other components, increasing the risk of component failure or breakage. By maintaining proper tension, the risk of sudden belt failure, unexpected machine behavior, and associated safety hazards is minimized.

In summary, proper tensioning in spring pulley systems is crucial for optimal performance, longevity, and safety. It ensures efficient power transmission, prolongs belt life, prevents slippage, enables accurate speed control, reduces vibrations and noise, and enhances overall system reliability. Regular inspection, adjustment, and maintenance of tensioning in spring pulley systems are essential for achieving these benefits and maximizing the productivity and longevity of the machinery or equipment involved.

spring pulley

What safety considerations should be kept in mind when using spring pulleys?

When using spring pulleys, it is essential to prioritize safety to prevent accidents, injuries, and equipment damage. Several safety considerations should be kept in mind to ensure the proper and safe operation of spring pulleys. Let’s explore these safety considerations:

1. Operator Training and Awareness: Proper training and awareness of the operators are crucial for the safe use of spring pulleys. Operators should receive appropriate training on the operation, maintenance, and safety procedures related to the pulley system. They should be familiar with the potential hazards, safety guidelines, and emergency protocols. Adequate training and awareness ensure that operators understand how to operate the pulleys safely and respond to any potential safety issues effectively.

2. Protective Equipment: The use of appropriate personal protective equipment (PPE) is essential when working with spring pulleys. Depending on the specific application and associated hazards, operators may need to wear safety goggles, gloves, hearing protection, or other protective gear. PPE helps safeguard operators from potential injuries caused by flying debris, noise, vibrations, or contact with moving parts of the pulley system.

3. Regular Maintenance and Inspections: Regular maintenance and inspections are crucial for the safe operation of spring pulleys. Scheduled inspections should be conducted to identify any signs of wear, damage, or malfunction in the pulley system. Routine maintenance, including lubrication and adjustment of components, should be performed as per the manufacturer’s guidelines. Prompt repairs or replacements should be carried out for any faulty or worn-out parts to prevent accidents and ensure the pulleys operate safely and efficiently.

4. Load Limitations: It is vital to adhere to the load limitations specified by the manufacturer for spring pulleys. Overloading the pulleys can lead to excessive stress, premature failure, or loss of control, posing a safety risk. Operators should be aware of the maximum load capacity of the pulleys and ensure that the loads applied fall within the recommended limits. Using additional safety measures such as load limit indicators or alarms can also help prevent overloading and enhance safety.

5. Proper Installation and Alignment: Correct installation and alignment of spring pulleys are critical for safe operation. Improper installation can result in misalignment, belt slippage, or excessive vibration, leading to safety hazards. It is important to follow the manufacturer’s instructions and guidelines when installing the pulleys. Proper alignment ensures smooth and efficient belt operation, reducing the risk of accidents and enhancing overall system safety.

6. Guarding and Enclosures: Depending on the application and associated risks, appropriate guarding and enclosures should be implemented to prevent accidental contact with moving parts of the pulley system. Guards can help protect operators from potential entanglement, pinch points, or projectiles. Safety enclosures may be necessary to shield the pulleys and belts, particularly in high-risk environments or when working with large or complex systems.

7. Emergency Stop and Lockout/Tagout: An emergency stop mechanism should be in place to immediately halt the operation of the spring pulleys in case of an emergency or hazardous situation. Operators should be trained on how to activate the emergency stop and be aware of its location. Additionally, lockout/tagout procedures should be followed during maintenance or repair activities to ensure that the pulleys are de-energized and cannot be inadvertently started, preventing potential accidents or injuries.

8. Environmental Considerations: Environmental factors such as temperature, humidity, or the presence of hazardous substances should be taken into account when using spring pulleys. If the pulleys are exposed to extreme conditions or corrosive environments, appropriate precautions should be implemented, such as selecting suitable materials, applying protective coatings, or ensuring proper ventilation. Considering the environmental factors helps maintain the integrity and safety of the pulley system.

9. Documentation and Safety Guidelines: All relevant documentation, including the manufacturer’s instructions, safety guidelines, and maintenance records, should be readily available and accessible to operators and maintenance personnel. Clear and concise safety procedures and guidelines should be established and communicated to all individuals involved in the operation and maintenance of the pulley system. Regular safety meetings and updates can help reinforce safe practices and ensure ongoing compliance with safety protocols.

In summary, when using spring pulleys, it is crucial to prioritize safety by providing adequate operator training, using appropriate protective equipment, conducting regular maintenance and inspections, adhering to load limitations, ensuring proper installation and alignment, implementing guarding and enclosures, incorporating emergency stop and lockout/tagout procedures, considering environmental factors, and maintaining proper documentation and safety guidelines. By following these safety considerations, the risks associated with spring pulley operation can be minimized, promoting a safe working environment and preventing accidents and injuries.</p

What safety considerations should be kept in mind when using spring pulleys?

When using spring pulleys, it is essential to prioritize safety to prevent accidents, injuries, and equipment damage. Several safety considerations should be kept in mind to ensure the proper and safe operation of spring pulleys. Let’s explore these safety considerations:

  1. Operator Training and Awareness: Proper training and awareness of the operators are crucial for the safe use of spring pulleys. Operators should receive appropriate training on the operation, maintenance, and safety procedures related to the pulley system. They should be familiar with the potential hazards, safety guidelines, and emergency protocols. Adequate training and awareness ensure that operators understand how to operate the pulleys safely and respond to any potential safety issues effectively.
  2. Protective Equipment: The use of appropriate personal protective equipment (PPE) is essential when working with spring pulleys. Depending on the specific application and associated hazards, operators may need to wear safety goggles, gloves, hearing protection, or other protective gear. PPE helps safeguard operators from potential injuries caused by flying debris, noise, vibrations, or contact with moving parts of the pulley system.
  3. Regular Maintenance and Inspections: Regular maintenance and inspections are crucial for the safe operation of spring pulleys. Scheduled inspections should be conducted to identify any signs of wear, damage, or malfunction in the pulley system. Routine maintenance, including lubrication and adjustment of components, should be performed as per the manufacturer’s guidelines. Prompt repairs or replacements should be carried out for any faulty or worn-out parts to prevent accidents and ensure the pulleys operate safely and efficiently.
  4. Load Limitations: It is vital to adhere to the load limitations specified by the manufacturer for spring pulleys. Overloading the pulleys can lead to excessive stress, premature failure, or loss of control, posing a safety risk. Operators should be aware of the maximum load capacity of the pulleys and ensure that the loads applied fall within the recommended limits. Using additional safety measures such as load limit indicators or alarms can also help prevent overloading and enhance safety.
  5. Proper Installation and Alignment: Correct installation and alignment of spring pulleys are critical for safe operation. Improper installation can result in misalignment, belt slippage, or excessive vibration, leading to safety hazards. It is important to follow the manufacturer’s instructions and guidelines when installing the pulleys. Proper alignment ensures smooth and efficient belt operation, reducing the risk of accidents and enhancing overall system safety.
  6. Guarding and Enclosures: Depending on the application and associated risks, appropriate guarding and enclosures should be implemented to prevent accidental contact with moving parts of the pulley system. Guards can help protect operators from potential entanglement, pinch points, or projectiles. Safety enclosures may be necessary to shield the pulleys and belts, particularly in high-risk environments or when working with large or complex systems.
  7. Emergency Stop and Lockout/Tagout: An emergency stop mechanism should be in place to immediately halt the operation of the spring pulleys in case of an emergency or hazardous situation. Operators should be trained on how to activate the emergency stop and be aware of its location. Additionally, lockout/tagout procedures should be followed during maintenance or repair activities to ensure that the pulleys are de-energized and cannot be inadvertently started, preventing potential accidents or injuries.
  8. Environmental Considerations: Environmental factors such as temperature, humidity, or the presence of hazardous substances should be taken into account when using spring pulleys. If the pulleys are exposed to extreme conditions or corrosive environments, appropriate precautions should be implemented, such as selecting suitable materials, applying protective coatings, or ensuring proper ventilation. Considering the environmental factors helps maintain the integrity and safety of the pulley system.
  9. Documentation and Safety Guidelines: All relevant documentation, including the manufacturer’s instructions, safety guidelines, and maintenance records, should be readily available and accessible to operators and maintenance personnel. Clear and concise safety procedures and guidelines should be established and communicated to all individuals involved in the operation and maintenance of the pulley system. Regular safety meetings and updates can help reinforce safe practices and ensure ongoing compliance with safety protocols.

In summary, when using spring pulleys, it is crucial to prioritize safety by providing adequate operator training, using appropriate protective equipment, conducting regular maintenance and inspections, adhering to load limitations, ensuring proper installation and alignment, implementing guarding and enclosures, incorporating emergency stop and lockout/tagout procedures, considering environmental factors, and maintaining proper documentation and safety guidelines. By following these safety considerations, the risks associated with spring pulley operation can be minimized, promoting a safe working.

spring pulley

In which industries and applications are spring pulleys commonly employed?

Spring pulleys find widespread use in various industries and applications where maintaining consistent tension, accommodating load variations, and ensuring reliable power transmission are essential. Let’s explore the industries and applications where spring pulleys are commonly employed:

1. Manufacturing and Industrial Machinery: Spring pulleys are extensively used in manufacturing and industrial machinery applications. They are employed in conveyor systems, assembly lines, packaging equipment, material handling systems, and automated machinery. Spring pulleys help maintain proper tension on belts and cables, ensuring smooth and reliable transfer of power and materials.

2. Automotive and Transportation: In the automotive industry, spring pulleys are utilized in engine systems, including serpentine belt systems, timing belt systems, and accessory drive systems. They help maintain proper belt tension, ensuring efficient power transmission to various engine components. Spring pulleys are also employed in transportation applications such as trains, buses, and aircraft for tasks like tensioning cables, controlling throttle mechanisms, or actuating control surfaces.

3. Fitness and Exercise Equipment: Spring pulleys are commonly found in fitness and exercise equipment. They are utilized in treadmills, elliptical machines, weight training machines, and cable-based exercise systems. Spring pulleys provide adjustable tension and smooth movement, allowing users to perform exercises effectively and safely.

4. Medical Devices: Spring pulleys play a crucial role in medical devices and equipment. They are used in surgical robots, rehabilitation devices, patient lifting systems, and diagnostic equipment. Spring pulleys help control the movement of cables, belts, or wires, ensuring precise and controlled operation of medical devices.

5. Printing and Packaging: In the printing and packaging industry, spring pulleys are utilized in printing presses, labeling machines, packaging lines, and paper handling systems. They help maintain tension on belts and webs, ensuring accurate registration, consistent print quality, and reliable material transport.

6. Robotics and Automation: Spring pulleys are integral components in robotic systems and automation applications. They are employed in robot arms, gantries, pick-and-place systems, and material handling robots. Spring pulleys provide controlled tension and flexibility, allowing robots to perform precise and repeatable movements.

7. Agricultural and Farming: In the agricultural sector, spring pulleys are used in machinery and equipment such as harvesters, seeders, conveyors, and irrigation systems. They help drive belts and chains, ensuring efficient power transmission and reliable operation in demanding farming environments.

8. HVAC and Refrigeration: Spring pulleys are utilized in heating, ventilation, air conditioning, and refrigeration systems. They are found in fans, blowers, compressors, and pumps, helping maintain proper belt tension and efficient operation of the equipment.

9. Textile and Sewing Machines: Spring pulleys are commonly employed in textile manufacturing and sewing machines. They are utilized in looms, spinning machines, knitting machines, and sewing machines to control the tension of threads, yarns, or belts, ensuring precise and consistent fabric or garment production.

10. Entertainment and Amusement: Spring pulleys are used in various entertainment and amusement applications. They can be found in stage rigging systems, roller coasters, theme park rides, cable-based attractions, and entertainment production equipment. Spring pulleys help control the movement and tension of cables, ensuring safe and reliable operation.

These are just a few examples of the industries and applications where spring pulleys are commonly employed. Their versatility and ability to provide controlled tension and flexibility make them valuable components in numerous mechanical systems across various sectors.

China wholesaler Customized Belt Conveyor Pulley High Wear Resistance   alternator pulley	China wholesaler Customized Belt Conveyor Pulley High Wear Resistance   alternator pulley
editor by CX

2024-04-12